Blue Demon Ni99 2.4mm Cast Iron Nickel Stick Electrodes 2.26kg
$199.99
Product Introduction
Blue Demon Ni99 Cast Iron Nickel Stick Electrodes, 2.26kg pack, designed for welding gray iron castings to themselves, mild or stainless steels, and casting repairs. High nickel content ensures easily machined welds; preheat/interpass temp ¡Ý350¡ãF recommended.
Specifications
| Size | 2.4mm x 355mm |
| Weight | 2.26kg (5Lb) |
| Tensile Strength | 40.65 ksi |
| Yield Strength | 38.60 ksi |
| Welding Positions | F,V,OH,H |
Blue Demon Ni99 Cast Iron Nickel Stick Electrodes 2.4mm – 2.26kg: Premium Welding Solution for Cast Iron & Steel
Struggling with machinable, high-strength welds on cast iron? Blue Demon Ni99 (ENi-Cl) electrodes deliver exceptional performance for gray iron castings, stainless steel, and mild steel joints. Trusted by professionals, these nickel-rich electrodes ensure easy machining and reliable repairs¡ªideal for industrial and automotive applications.
Core Product Specifications
| Weight | 2.26kg (5Lb Pack) |
| Electrode Diameter | 2.4mm |
| Length | 355mm |
| Yield Strength | 38.60 ksi |
| Tensile Strength | 40.65 ksi |
| Elongation | 3-6% min |
| Welding Positions | F, V, OH, H (Flat, Vertical, Overhead, Horizontal) |
| Alloy Type | Nickel 99 (ENi-Cl) |
| Recommended Preheat | Min. 350¡ãF |
| Primary Use | Cast Iron Welding/Repair, Steel Joining |
Key Benefits
- High Machinability: Nickel 99 composition allows smooth post-weld machining.
- Versatile Compatibility: Welds gray iron to itself, mild steel, or stainless steel.
- Strong & Durable: Tensile strength of 40.65 ksi ensures long-lasting bonds.
- Multi-Position Welding: Works in flat, vertical, overhead, and horizontal positions.
- Repair-Ready: Perfect for restoring cracked or damaged cast iron components.
Applications
Ideal for automotive engine blocks, industrial machinery, pipe fittings, and casting repairs. Suitable for both professional workshops and DIY projects requiring precision and strength.
Performance You Can Trust
Blue Demon Ni99 electrodes meet industry standards for reliability. The 2.4mm diameter ensures precise control, while the 350¡ãF preheat recommendation minimizes thermal stress¡ªcritical for cast iron integrity.
Why Choose Blue Demon?
Unlike generic electrodes, our Ni99 sticks offer consistent arc stability and low spatter. The high-nickel formula outperforms brass or copper-based alternatives, delivering superior machinability and crack resistance.
FAQ
Q: Can these electrodes weld cast iron to stainless steel?
A: Yes, Ni99 is designed for joining cast iron to stainless steel, mild steel, or other cast iron.
Q: Do I need special equipment?
A: Works with standard stick welders (SMAW). Preheat equipment recommended for best results.
Q: What is the shelf life?
A: 2 years unopened, stored in dry conditions. Reseal after use to prevent moisture absorption.
Ready to upgrade your welding projects? Contact us for bulk pricing, technical support, or sample requests. Our team of experts is here to help you achieve perfect welds every time.
Packaging & Transportation
weldercutting Nozzles
Related products
15kg 0.9mm Lincoln Ultramag S6 Mild Steel MIG Wire
Product Parameters
| Wire Diameter | 0.9mm |
| Spool Weight | 15kg |
| Material | Carbon Steel |
| Tensile Strength | 490 MPa |
Introduction
Lincoln Ultramag S6 MIG Wire offers high manganese and silicon content, ideal for welding materials with medium to high dirt, rust or mill scale. It provides a fluid weld pool, excellent bead appearance, superior feedability and good arc characteristics. Compatible with various shielding gases.
15Kg 0.9mm S211 Silicon Bronze MIG Wire ERCuSi-A
Product Parameters
| Specification | AWS A5.7 ERCuSi-A |
| Weight | 15Kg |
| Wire Diameter | 0.9mm |
| Melting Point | 980¡ãC |
| Welding Positions | All positions |
Description
15Kg 0.9mm S211 Silicon Bronze MIG Wire ERCuSi-A is ideal for welding copper-silicon, copper-zinc base metals to themselves and steel. Features precision layer wound wire, easy use, high ductility. Suitable for automotive repairs, marine components, hot water systems with low distortion.
15kg 1.2mm ER308LSi Stainless MIG Welding Wire for 304 Grade
Product Introduction
ER308LSi stainless MIG welding wire, 1.2mm diameter, 15kg spool. Ideal for general purpose welding of 304 grade stainless steel, offering low carbon content to prevent intergranular cracking and corrosion, with bright finish welds. Suitable for exhaust headers, chemical tanks, restaurant and distillery equipment.
Product Parameters
| Grade | ER308LSi |
| Diameter | 1.2mm |
| Weight | 15Kg |
| Spool Outside Diameter | 300mm |
| Spool Inside Diameter | 51mm |
1kg 2.4mm ER4043 Aluminium TIG Filler Wire Rods
Product Introduction
Premium ER4043 Aluminium TIG Filler Wire Rods, ideal for general-purpose aluminium welding with improved fluidity and crack resistance. Bright weld appearance, high purity for exceptional weld quality, suitable for various aluminium grades.
Product Parameters
| Grade | 4043 |
| Weight | 1kg |
| Diameter | 2.4mm |
| Length | 1000mm |
| Silicon Content | 5% |
1kg 2.4mm ERCuSi-A Silicon Bronze TIG Filler Rod 26pcs
Introduction
Premium ERCuSi-A Silicon Bronze TIG Filler Rod, ideal for copper-silicon, copper-zinc, steel joints. Used in hot water, marine, automotive panel work (low distortion) with high tensile strength and corrosion resistance.
Specifications
| Grade | ERCuSi-A (Silicon Bronze) |
| Diameter | 2.4mm |
| Length | 1000mm |
| Quantity | Approx. 26 rods (1kg) |
| Melting Point | 980¡ãC |
1kg COBRA 0.6mm Gasless MIG Wire E71T-11 Mini Spool
Product Description
High-quality self-shielding flux cored mild steel MIG welding wire, ideal for thinner gauges and car panels. Features smooth arc, low spatter, easy slag removal, and no shielding gas required. Meets ISO 9001:2000, ANSI/AWS A501, EN 10204 standards.Specifications
| Wire Diameter | 0.6mm |
| Spool Weight | 1kg |
| Spool Size | 20mm ID / 90mm OD |
| Type | E71T-11 Multi-Pass |
| Shielding | Gasless (Self-shielding) |
5kg 3.2mm WIA AUSTARC 16TC Low Hydrogen Electrodes
Product Description
WIA AUSTARC 16TC 3.2mm Low Hydrogen Electrodes (5kg pack) is a smooth-running, basic low hydrogen electrode for all positional welding (except vertical down) with AC/DC power. Features unique twin coating for exceptional arc stability, fluid slag removal, X-Ray quality welds, and reliable notch toughness to -40¡ãC. Ideal for structural steel, pipe welding, sub-zero applications, maintenance, and highly restrained joints. Made in New Zealand.Specifications
| Model | AUSTARC 16TC |
| Diameter | 3.2mm |
| Weight | 5kg |
| Notch Toughness | -40¡ãC |
| Welding Position | All (except vertical down) |
Blue Demon 309L 0.9mm Gasless Stainless MIG Welding Wire 0.45kg
Product Introduction
Blue Demon -309LFC-O Gasless Welding Wire is a self-shielding flux core version of solid ER309L stainless steel welding wire with low carbon content, ideal for welding dissimilar metals, made in the USA.
Specifications
| Classification | A5.22/A5.22M:2010 / E309LFC-O |
| Wire Diameter | 0.9mm |
| Spool Weight | 0.45kg |
| Inner Diameter | 16.5mm |
| Outer Diameter | 100mm |
